A piezoelectric sensor is a device that uses the
piezoelectric effectto measure pressure, acceleration, strain or forceby converting them to an electrical signal.
Piezoelectric sensors have proven to be versatile tools for the measurement of various processes. They are used for
quality assurance, process controland process development in many different industries.
From the Curies’ initial discovery in 1880, it took until the 1950s before the piezoelectric effect was used for industrial sensing applications. Since then, the utilization of this measuring principle has experienced a constant growth and can be regarded as a mature technology with an outstanding inherent reliability. It has been successfully used in various critical applications as for example in
medical, aerospaceand nuclear instrumentation.
The rise of piezoelectric technology is directly related to a set of inherent advantages. The high
modulus of elasticityof many piezoelectric materials is comparable to that of many metals and goes up to 105 N/m². Even though piezoelectric sensors are electromechanical systems that react on compression, the sensing elements show almost zero deflection. This is the reason why piezoelectric sensors are so rugged, have an extremely high natural frequency and an excellent linearity over a wide amplituderange. Additionally, piezoelectric technology is insensitive to electromagnetic fields and radiation, enabling measurements under harsh conditions. Some materials used (especially gallium phosphateor tourmaline) have an extreme stability over temperature enabling sensors to have a working range of up to 1000°C. Tourmaline shows pyroelectricityin addition to the piezoelectric effect; this is the ability to generate an electrical signal when the temperature of the crystal changes. This effect is also common to piezoceramicmaterials.
One disadvantage of piezoelectric sensors is that they cannot be used for true static measurements. A static force will result in a fixed amount of charges on the piezoelectric material. Working with conventional readout electronics, not perfect insulating materials, and reduction in internal sensor resistance will result in a constant loss of
electrons, yielding a decreasing signal. Elevated temperatures cause an additional drop in internal resistance; therefore, at higher temperatures, only piezoelectric materials that maintain a high internal resistance can be used.Anyhow, it would be a misconception that piezoelectric sensors can only be used for very fast processes or at ambient conditions. In fact, there are numerous applications that show quasi-static measurements while there are other applications that go to temperatures far beyond 500°C.
Piezoelectric sensors are also seen in nature. Dry
boneis piezoelectric, and is thought by some to act as a biological force sensor. [http://silver.neep.wisc.edu/~lakes/BoneElectr.html] [http://www.ortho.lsuhsc.edu/Faculty/Marino/EL/EL4/Piezo.html]
Principle of operation
Depending on how a piezoelectric material is cut, three main modes of operation can be distinguished: transverse, longitudinal, and shear. [cite web|url=http://www.piezocryst.com/piezoelectric_sensors.php |title=Piezoelectric sensors |work=Piezocryst website |accessdate=2006-06-02 ]
;Transverse effect:A force is applied along a neutral axis (y) and the charges are generated along the (x) direction, perpendicular to the line of force. The amount of charge depends on the geometrical dimensions of the respective piezoelectric element. When dimensions , , apply,::,:where is the dimension in line with the neutral axis, is in line with the charge generating axis and is the corresponding piezoelectric coefficient. [http://www.piezo.com/tech1terms.html#d]
;Longitudinal effect:The amount of charge produced is strictly proportional to the applied force and is independent of size and shape of the piezoelectric element. Using several elements that are mechanically in series and electrically in parallel is the only way to increase the charge output. The resulting charge is::,:where is the piezoelectric coefficient for a charge in x-direction released by forces applied along x-direction (in pC/N). is the applied Force in x-direction [N] and corresponds to the number of stacked elements .
;Shear effect:Again, the charges produced are strictly proportional to the applied forces and are independent of the element’s size and shape. For elements mechanically in series and electrically in parallel the charge is::.
In contrast to the longitudinal and shear effects, the transverse effect opens the possibility to fine-tune sensitivity on the force applied and the element dimension.
A piezoelectric transducer has very high DC
output impedanceand can be modeled as a proportional voltage sourceand filter network. The voltage "V" at the source is directly proportional to the applied force, pressure, or strain.Cite web
title = Interfacing Piezo Film to Electronics
work = Measurement Specialties
accessdate = 2007-12-02
year = 2006
month = March
url = http://www.meas-spec.com/myMeas/download/pdf/english/piezo/Interfacing%20to%20Electronics.pdf] The output signal is then related to this mechanical force as if it had passed through the equivalent circuit.
A detailed model includes the effects of the sensor's mechanical construction and other non-idealities.Cite paper
publisher = Universitat Politècnica de Catalunya
pages = 242
last = Alfredo Vázquez Carazo
title = Novel Piezoelectric Transducers for High Voltage Measurements
date = 2000
month = January] The inductance "L"m is due to the seismic
massand inertiaof the sensor itself. "C"e is inversely proportional to the mechanical elasticityof the sensor. "C"0 represents the static capacitance of the transducer, resulting from an inertial mass of infinite size. "R"i is the insulation leakage resistance of the transducer element. If the sensor is connected to a load resistance, this also acts in parallel with the insulation resistance, both increasing the high-pass cutoff frequency.
For use as a sensor, the flat region of the frequency response plot is typically used, between the high-pass cutoff and the resonant peak. The load and leakage resistance need to be large enough that low frequencies of interest are not lost. A simplified equivalent circuit model can be used in this region, in which "C"s represents the capacitance of the sensor surface itself, determined by the standard formula for capacitance of parallel plates. [cite web
publisher = Texas Instruments
last = Karki
first = James
title = Signal Conditioning Piezoelectric Sensors
accessdate = 2007-12-02
year = 2000
month = September
url = http://focus.ti.com/lit/an/sloa033a/sloa033a.pdf] It can also be modeled as a charge source in parallel with the source capacitance, with the charge directly proportional to the applied force, as above.
Based on piezoelectric technology various physical quantities can be measured; the most common are pressure and acceleration. For pressure sensors, a thin membrane and a massive base is used, ensuring that an applied pressure specifically loads the elements in one direction. For
accelerometers, a seismic massis attached to the crystal elements. When the accelerometer experiences a motion, the invariant seismic mass loads the elements according to Newton’s second law of motion .
The main difference in the working principle between these two cases is the way forces are applied to the sensing elements. In a pressure sensor a thin membrane is used to transfer the force to the elements, while in accelerometers the forces are applied by an attached seismic mass.
Sensors often tend to be sensitive to more than one physical quantity. Pressure sensors show false signal when they are exposed to vibrations. Sophisticated pressure sensors therefore use acceleration compensation elements in addition to the pressure sensing elements. By carefully matching those elements, the acceleration signal (released from the compensation element) is subtracted from the combined signal of pressure and acceleration to derive the true pressure information.
Vibration sensors can also be used to harvest otherwise wasted energy from mechanical vibrations. This is accomplished by using piezoelectric materials to convert mechanical strain into usable electrical energy. [cite web
publisher = Mide Technology
last = Ludlow
first = Chris
title = Energy Harvesting with Piezoelectric Sensors
accessdate = 2008-05-21
year = 2008
month = May
url = http://www.mide.com/pdfs/vibration_harvesting_conference_2008.pdf]
Two main groups of materials are used for piezoelectric sensors: piezoelectric ceramics and single crystal materials. The ceramic materials (such as
PZTceramic) have a piezoelectric constant / sensitivity that is roughly two orders of magnitude higher than those of single crystal materials and can be produced by inexpensive sinteringprocesses. The piezoeffect in piezoceramics is "trained", so unfortunately their high sensitivity degrades over time. The degradation is highly correlated with temperature. The less sensitive crystal materials ( gallium phosphate, quartz, tourmaline) have a much higher – when carefully handled, almost infinite – long term stability.
List of sensors
*Material constants of [http://www.piezocryst.com/gapo4_down.php gallium phosphate]
* [http://www.newpiezo.com/sensors.html Langatate] - new material for high-temperature piezoelectric sensors
*Piezoelectric multilayer sensors [http://www.noliac.com]
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