- Rechargeable battery
A rechargeable battery or storage battery is a group of one or more electrochemical cells. They are known as secondary cells because their electrochemical reactions are electrically reversible. Rechargeable batteries come in many different shapes and sizes, ranging anything from a button cell to megawatt systems connected to stabilize an electrical distribution network. Several different combinations of chemicals are commonly used, including: lead–acid, nickel cadmium (NiCd), nickel metal hydride (NiMH), lithium ion (Li-ion), and lithium ion polymer (Li-ion polymer).
Rechargeable batteries have lower total cost of use and environmental impact than disposable batteries. Some rechargeable battery types are available in the same sizes as disposable types. Rechargeable batteries have higher initial cost, but can be recharged very cheaply and used many times.
Usage and applications
Rechargeable batteries are used for automobile starters, portable consumer devices, light vehicles (such as motorized wheelchairs, golf carts, electric bicycles, and electric forklifts), tools, and uninterruptible power supplies. Emerging applications in hybrid electric vehicles and electric vehicles are driving the technology to reduce cost and weight and increase lifetime.
Normally, new rechargeable batteries have to be charged before use; newer low self-discharge batteries hold their charge for many months, and are supplied charged to about 70% of their rated capacity.
Grid energy storage applications use rechargeable batteries for load leveling, where they store electric energy for use during peak load periods, and for renewable energy uses, such as storing power generated from photovoltaic arrays during the day to be used at night. By charging batteries during periods of low demand and returning energy to the grid during periods of high electrical demand, load-leveling helps eliminate the need for expensive peaking power plants and helps amortize the cost of generators over more hours of operation.
Charging and discharging
During charging, the positive active material is oxidized, producing electrons, and the negative material is reduced, consuming electrons. These electrons constitute the current flow in the external circuit. The electrolyte may serve as a simple buffer for ion flow between the electrodes, as in lithium-ion and nickel-cadmium cells, or it may be an active participant in the electrochemical reaction, as in lead–acid cells.
The energy used to charge rechargeable batteries usually comes from a battery charger using AC mains electricity. Chargers take from a few minutes (rapid chargers) to several hours to charge a battery. Most batteries are capable of being charged far faster than simple battery chargers are capable of; there are chargers that can charge consumer sizes of NiMH batteries in 15 minutes. Fast charges must have multiple ways of detecting full charge (voltage, temperature, etc.) to stop charging before onset of harmful overcharging.
Rechargeable multi-cell batteries are susceptible to cell damage due to reverse charging if they are fully discharged. Fully integrated battery chargers that optimize the charging current are available.
Attempting to recharge non-rechargeable batteries with unsuitable equipment may cause battery explosion.
Flow batteries, used for specialised applications, are recharged by replacing the electrolyte liquid.
Battery manufacturers' technical notes often refer to VPC; this is volts per cell, and refers to the individual secondary cells that make up the battery. For example, to charge a 12 V battery (containing 6 cells of 2 V each) at 2.3 VPC requires a voltage of 13.8 V across the battery's terminals.
Non-rechargeable alkaline and zinc–carbon cells output 1.5V when new, but this voltage gradually drops with use. Most NiMH AA and AAA batteries rate their cells at 1.2 V, and can usually be used in equipment designed to use alkaline batteries up to an end-point of 0.9 to 1.2V.
Subjecting a discharged cell to a current in the direction which tends to discharge it further, rather than charge it, is called reverse charging; this damages cells. Reverse charging can occur under a number of circumstances, the two most common being:
- When a battery or cell is connected to a charging circuit the wrong way round.
- When a battery made of several cells connected in series is deeply discharged.
When one cell completely discharges ahead of the rest, the live cells will apply a reverse current to the discharged cell ("cell reversal"). This can happen even to a "weak" cell that is not fully discharged. If the battery drain current is high enough, the weak cell's internal resistance can experience a reverse voltage that is greater than the cell's remaining internal forward voltage. This results in the reversal of the weak cell's polarity while the current is flowing through the cells. This can significantly shorten the life of the affected cell and therefore of the battery. The higher the discharge rate of the battery needs to be, the better matched the cells should be, both in kind of cell and state of charge. In some extreme cases, the reversed cell can begin to emit smoke or catch fire.
In critical applications using Ni-Cad batteries, such as in aircraft, each cell is individually discharged by connecting a load clip across the terminals of each cell, thereby avoiding cell reversal, then charging the cells in series.
Depth of discharge
Depth of discharge (DOD) is normally stated as a percentage of the nominal ampere-hour capacity; 0% DOD means no discharge. Since the usable capacity of a battery system depends on the rate of discharge and the allowable voltage at the end of discharge, the depth of discharge must be qualified to show the way it is to be measured. Due to variations during manufacture and aging, the DOD for complete discharge can change over time or number of charge cycles. Generally a rechargeable battery system will tolerate more charge/discharge cycles if the DOD is lower on each cycle.
The active components in a secondary cell are the chemicals that make up the positive and negative active materials, and the electrolyte. The positive and negative are made up of different materials, with the positive exhibiting a reduction potential and the negative having an oxidation potential. The sum of these potentials is the standard cell potential or voltage.
In primary cells the positive and negative electrodes are known as the cathode and anode, respectively. Although this convention is sometimes carried through to rechargeable systems — especially with lithium-ion cells, because of their origins in primary lithium cells — this practice can lead to confusion. In rechargeable cells the positive electrode is the cathode on discharge and the anode on charge, and vice versa for the negative electrode.
Table of rechargeable battery types
Type Voltagea Energy densityb Powerc Effi.d E/$e Disch.f Cyclesg Lifeh (V) (MJ/kg) (Wh/kg) (Wh/L) (W/kg) (%) (Wh/$) (%/month) (#) (years) Lead–acid 2.1 0.11-0.14 30-40 60-75 180 70%-92% 5-8 3%-4% 500-800 5-8 (automotive battery), 20 (stationary) Alkaline 1.5 0.31 85 250 50 -- 7.7 <0.3 100-1000 <5 Ni–iron 1.2 0.18 50 100 65% 5-7.3 20%-40% 50+ Ni–cadmium 1.2 0.14-0.22 40-60 50-150 150 70%-90% 1.25-2.5 20% 1500 NiH2 1.5 75 20,000 15+ NiMH 1.2 0.11-0.29 30-80 140-300 250-1000 66% 2.75 30% 500-1000 Ni–zinc 1.7 0.22 60 170 900 2-3.3 100-500 Li-ion 3.6 0.58 150-250 250-360 1800 80-90% 2.8-5 5%-10% 1200 2-3 Li polymer 3.7 0.47-0.72 130-200 300 3000+ 99.8% 2.8-5.0 5% 500~1000 2-3 LiFePO4 3.25 0.32-0.4 80-120 170  1400 93.5% 0.7-3.0 2000+ >10 Li sulfur 2.0 0.94-1.44 400 350 ~100 Li–titanate 2.3 90 4000+ 87-95%r 0.5-1.0 9000+ 20+ Sodium Ion 1.7 30 85% 3.3 5000+ Still testing Thin film Li ? 350 959 ? ?p 40000 ZnBr 75-85 V redox 1.15-1.55 25-35 80% 20% 14,000 10(stationary) NaS 150 89%-92% Molten salt 2.58 70-110 160 150-220 4.54 3000+ 8+ Silver zinc (Ag-Zn) 1.86 130 240
For brevity, entries in the table had to be abbreviated. For a full description, please refer to the individual article about each type.
- a Nominal cell voltage in V.
- b Energy density = energy/weight or energy/size, given in three different units
- c Specific power = power/weight in W/kg
- d Charge/discharge efficiency in %
- e Energy/consumer price in W·h/US$ (approximately)
- f Self-discharge rate in %/month
- g Cycle durability in number of cycles
- h Time durability in years
- i VRLA or recombinant includes gel batteries and absorbed glass mats
- p Pilot production
- r Depending upon charge rate
Common rechargeable battery types
- Nickel–cadmium battery (NiCd)
Created by Waldemar Jungner of Sweden in 1899, it used nickel oxide hydroxide and metallic cadmium as electrodes. Cadmium is a toxic element, and was banned for most uses by the European Union in 2004. Nickel–cadmium batteries have been almost completely superseded by nickel–metal hydride (NiMH) batteries.
- Nickel–metal hydride battery (NiMH)
The technology behind lithium-ion battery has not yet fully reached maturity. However, the batteries are the type of choice in many consumer electronics and have one of the best energy-to-mass ratios and a very slow loss of charge when not in use.
These batteries are light in weight and can be made in any shape desired.
Less common types
- Lithium sulfur battery
- A new battery chemistry developed by Sion Power since 1994. Claims superior energy to weight than current lithium technologies on the market. Also lower material cost may help this product reach the mass market.
- Thin film battery (TFB)
- An emerging refinement of the lithium ion technology by Excellatron. The developers claim a very large increase in recharge cycles, around 40,000 cycles. Higher charge and discharge rates. At least 5C charge rate. Sustained 60C discharge, and 1000C peak discharge rate. And also a significant increase in specific energy, and energy density.
- Also Infinite Power Solutions makes thin film batteries (TFB) for micro-electronic applications, that are flexible, rechargeable, solid-state lithium batteries.
- Smart battery
- A smart battery has the voltage monitoring circuit built inside. See also: Smart Battery System
- Carbon foam-based lead acid battery
- Firefly Energy has developed a carbon foam-based lead acid battery with a reported energy density of 30-40% more than their original 38 W·h/kg, with long life and very high power density.
- Potassium-ion battery
- This type of rechargeable battery can deliver the best known cycleability, in order of a million cycles, due to the extraordinary electrochemical stability of potassium insertion/extraction materials such as Prussian blue.
- Sodium Ion
- This type is meant for stationary storage and competes with lead–acid batteries. It aims at a very low total cost ownership per kWh of storage. This is achieved by a long and stable life time. The number of cycles is above 5000 and the battery does not get damage by deep discharge. The energy density is rather low, somewhat lower than lead–acid.
Developments since 2005
In 2007 Yi Cui and colleagues at Stanford University's Department of Materials Science and Engineering discovered that using silicon nanowires as the anode of a lithium-ion battery increases the volumetric charge density of the anode by up to a factor of 10, the nanowire battery.
Another development is the paper-thin flexible self-rechargeable battery combining a thin-film organic solar cell with an extremely thin and highly flexible lithium-polymer battery, which recharges itself when exposed to light.
Ceramatec, a research and development subcompany of CoorsTek, as of 2009[update] was testing a battery comprising a chunk of solid sodium metal mated to a sulfur compound by a paper-thin ceramic membrane which conducts ions back and forth to generate a current. The company claimed that it could fit about 40 kilowatt hours of energy into a package about the size of a refrigerator, and operate below 90 °C; and that their battery would allow about 3,650 discharge/recharge cycles (or roughly 1 per day for one decade.)
Several alternatives to rechargeable batteries exist or are under development. For uses such as portable radios, rechargeable batteries may be replaced by clockwork mechanisms which are wound up by hand, driving dynamos, although this system may be used to charge a battery rather than to operate the radio directly. Flashlights may be driven by a dynamo directly. For transportation, uninterruptible power supply systems and laboratories, flywheel energy storage systems store energy in a spinning rotor for conversion to electric power when needed; such systems may be used to provide large pulses of power that would otherwise be objectionable on a common electrical grid. Ultracapacitors are also used; an electric screwdriver which charges in 90 seconds and will drive about half as many screws as a device using a rechargeable battery was introduced in 2007, and similar flashlights have been produced.
Ultracapacitors—capacitors of extremely high value—are being developed for transportation, using a large capacitor to store energy instead of the rechargeable battery banks used in hybrid vehicles. One drawback to capacitors compared with batteries is that the terminal voltage drops rapidly; a capacitor that has 25% of its initial energy left in it will have one-half of its initial voltage. Battery systems tend to have a terminal voltage that does not decline rapidly until nearly exhausted. This characteristic complicates the design of power electronics for use with ultracapacitors. However, there are potential benefits in cycle efficiency, lifetime, and weight compared with rechargeable systems. China started using ultracapacitors on two commercial bus routes in 2006; one of them is route 11 in Shanghai.
See Battery (electricity) for comparisons between battery types.
- ^ David Linden, Thomas B. Reddy (ed). Handbook Of Batteries 3rd Edition. McGraw-Hill, New York, 2002 ISBN 0-07-135978-8 chapter 22
- ^ Batteries Product Stewardship | Wastes | EPA
- ^  Solid state batteries By C. A. C. Sequeira, North Atlantic Treaty Organization. Scientific Affairs Division, Pages 242-247, 254-259
- ^  Computer simulations of short-down on a variety of battery configurations
- ^ Reddy, Handbook of Batteries page 22-20
- ^ a b c mpoweruk.com: Accumulator and battery comparisons (pdf)
- ^ http://www.werbos.com/E/WhoKilledElecPJW.htm (which links to http://www.thunder-sky.com/home_en.asp)
- ^ phantom hub motors, LiFePO4 batteries, electric bike kits, electric scooters
- ^ Zero Emission Vehicles Australia
- ^ Lithium_Sulfur
- ^ "Solar plane makes record flight". BBC News. 24 August 2008. http://news.bbc.co.uk/2/hi/science/nature/7577493.stm. Retrieved 10 April 2010.
- ^ http://www.polyplus.com/inproperty/patents/pat6358643.PDF
- ^ Power & Energy Systems FAQ
- ^ Aquion energy
- ^ Excellatron - the Company
- ^ Vanadium Redox Battery
- ^ a b c broken link
- ^ The Vanadium Advantage: Flow Batteries Put Wind Energy in the Bank
- ^ http://www.betard.co.uk/new_zebra.pdf
- ^ EVWORLD FEATURE: Fuel Cell Disruptor - Part 2:BROOKS FUEL CELL | CARB | ARB | HYDROGEN | ZEBRA | EV | ELECTRIC
- ^ Katerina E. Aifantis et al, High Energy Density Lithium Batteries: Materials, Engineering, Applications Wiley-VCH, 2010 ISBN 3527324070 page 66
- ^ Sion Power Corporation - Advanced Energy Storage : Welcome
- ^ Sion Power Corporation - Advanced Energy Storage : Technology Overview
- ^ Excellatron
- ^ Excellatron - the Company
- ^ http://www.infinitepowersolutions.com/
- ^ Green Car Congress: Firefly Energy Eyeing the Hybrid Market; Lead-Acid Foam Batteries for Mild-Hybrid Applications Heading to DOE for Testing and Validation
- ^ Serpo, Alex (15 January 2008). "A tenfold improvement in battery life?". News.com. CNET. http://www.news.com/A-tenfold-improvement-in-battery-life/2100-1041_3-6226196.html?part=rss&tag=2547-1_3-0-5&subj=news. Retrieved 2008-04-12.
- ^ "High-performance lithium battery anodes using silicon nanowires". Nanotechnology 3, 31 - 35 (2008). Nature. 16 December 2007. doi:10.1038/nnano.2007.411. http://www.nature.com/nnano/journal/v3/n1/full/nnano.2007.411.html. Retrieved 2008-04-12.
- ^ Technology Review, Flexible Batteries That Never Need to Be Recharged, 2007
- ^ New battery could change the world, one house at a time
- ^ Capacitor-powered electric screwdriver, 2007
- ^  (in Chinese, archived page)
- High-performance lithium battery anodes using silicon nanowires
- Scientific American - How Rechargeable Batteries Work
- Battery University – on-line resource that provides practical battery knowledge for engineers, educators, students and battery users alike.
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